The overhead crane works with grab buckets and circular magnets to continuously and quickly charge scrap to the scrap bucket and vibrator charging trolley to meet the smelting needs of three sets of induction furnaces In the melting process we provided two sets safe and reliable QDY60/25t metallurgical overhead cranes to handle the ladles
Get PriceBucket charging systems are useful when there is adequate overhead space to accommodate it and its carrying mechanism The key to a successful bucket charging operation is an effective system for filling moving emptying and returning the buckets Bucket charging systems must be used with charge drying or preheating systems for safety
Get Price2024 INDUCTION TECHNOLOGY CORPORATION ITC 325 KW 3000 Hz POWER SUPPLY Contact us for price Stow OH Induction Technology Corporation Melting Power Supply Cabinet Model ITC 325 30D Input 460VAC 3 Phase 60HZ 3KVA Output 325KW 3000HZ 1650 CAP VOLTS For Parts Only Contact Us
Get PriceThe Clam Shell Scrap Charging Bucket also called Scrap Basket is used for the collection and transfer of scrap metal from the scrap bay to the Meltshop The bottom of the bucket is fitted with clamshell doors for a base to allow the scrap from the bucket to charge the electric arc furnace
Get Priceinduction furnaces for melting steel in mini mills Accord charged with a movable charging car which is filled by buckets on crane Fig 3a and which feeds the charge Induction furnace Electric arc furnace Shredded scrap 313 310 Electrical energy IO 520 kWh/t 18 7 16 1
Get PriceThese contaminants are a potential hazard to the crews responsible for charging induction melting furnaces Adding wet rusty and oily charge materials to a molten bath of iron in an electric furnace is risky Bucket preheaters The preheater consists of a unitized bucket/heating element that can be part of a conveyorized charging system
Get PriceAs induction furnaces become more powerful and melting times become even shorter only automated charging systems are able to supply the metal required for melting Manual charging magnets or charge buckets simply cannot keep pace with a large induction furnace able to melt a full charge in less than 30 minutes
Get PriceREMSO CONTROL TECHNOLOGIES PRIVATE LIMITED is leading manufacturer company of Water Cooled Ladle Furnace Roof in Greater Noida Uttar Pradesh India Hydraulic Manipulator Arm For Induction Furnace; Ladle Transfer Car Ladle Transfer Trolley; Materials Handling Equipment; Tundish Tundish for Steel Plant; Scrap Bucket Transfer Car; Transfer
Get Price• Dirty or contaminated scrap tends to deposit a slag layer on the furnace refractory restricts the quantity of power which is drawn by the furnace effectively reduce internal diameter of the furnace and makes charging difficult which again affects the energy efficiency of the furnace
Get PriceThe present invention also discloses a method for improving a heating cold region of a side wall charging electric arc furnace mainly comprising the following steps 1 inclining the scrap steel preheating chamber 4 connected with the electric arc furnace body 1 with an inclined angle of 30° to 65°; and 2 installing a material blocking
Get PriceScrap Charging Bucket ₹ 75 000/ Piece Get Latest Price Keeping in mind the diverse requirements if our clients we are involved in offering a wide range of Scrap Charging Bucket Offered Scrap Charging Buckets are manufactured by our expert engineers using sophisticated machinery based on latest technology
Get PriceHodges SC 29653 Estimated $30 7K $38 9K a year Full time 8 hour shift Experience in iron pouring ladle repair furnace charging and furnace operation You will also set adjust and operate controls of one or more induction or… Posted 4 days ago ·
Get PriceFind Flasks Sand Muller Parts Furnace Induction Melting Parts Molding Machine Automatic Furnace Induction Melting and other equipment for sale at World Equipment & Machine Sales Find us 4550 Darrow Rd Stow OHIO 44224 USA Email mike foundry eqpt com Charging Buckets Lot of 7
Get PricePrimary Causes of Metal Splash and Furnace Eruptions 1 Wet or damp charge material 2 Dropping heavy charge material into a molten bath 3 Wet or damp tools or additives 4 Sealed scrap or centrifugally cast scrap rolls Warning Signs of Bridging Bridging may reveal itself with several warning signs
Get PriceWe offer a variety of conveyor systems for assembling and moving scrap and other charge materials to the melt deck and into the furnace s These systems include charge buckets belt conveyors and vibratory pivoting traversing and holding conveyors Whereas manual charging magnets or charging buckets simply cannot keep pace with a large
Get PriceAn electric arc furnace is essentially a giant heat resistant kettle powered by three graphite spikes The furnace has a removable water cooled lid that holds the graphite spikes and is connected to large power lines that act as electrodes When the lid is raised the furnace can be loaded with any combination of iron scrap iron ore flux and
Get PriceA charging system for charging the crucible furnaces A scrap pre heating system for drying out preheating charging materials charging buckets with opening bottoms are also used for mains frequency induction furnaces The most commonly used system is the vibration chute with various additional devices such as impact protection for the
Get PriceA Hydraulic Pusher manipulator deviceprovides a suspended head by an articulating arm assembly This system gives the best output by covert hydraulic force into thrust of powered head force on the scrap in the induction furnace Pusher strive to be relevant with the current times so As the time demands all our machines and processes are tends
Get PriceThe Iron Furnace s GUI Like the vanila Furnace the top slot in the Iron Furnace GUI is the input slot; whatever material that is being smelted goes there The bottom slot in the GUI is the Fuel slot; the Iron Furnace unlike most IndustrialCraft 2 machines does not operate using EU but rather by burning Fuel like a vanilla Furnace Lastly the slot on the right is the output slot; smelted
Get PriceThe scrap is loaded into large buckets called baskets with clamshell doors for a base Care is taken to layer the scrap in the basket to ensure good furnace operation; heavy melt is placed on top of a light layer of protective shred on top of which is placed more shred These layers should be present in the furnace after charging
Get PriceThe furnace body is cleared off the roof and basket is lowered by an overhead crane Generally 40% heavy scrap 40% medium and 20% light scrap is charged into the furnace Melt Down After charging is over the roof is placed back in position the electrodes are lowered manually the arc is struck and electrodes are put on automatic control As
Get PriceMore than half the world s steel is produced in the basic oxygen process BOP which uses pure oxygen to convert a charge of liquid blast furnace iron and scrap into steel The basic oxygen furnace BOF is a refractory lined tiltable converter into which a vertically movable water cooled lance is inserted to blow oxygen through nozzles at supersonic velocity onto the charge see figure
Get PriceInduction furnaces Today s most technologically advanced induction furnaces provide high power densities & are able to run to full power throughout the charging process It is important to keep pace with the melting power of the system which requires rapid furnace charging However charging the furnace can be a labor intensive manual
Get PriceThe charging crane removes the scrap bucket and the roof and electrodes are swung back into place over the furnace The number of charge buckets of scrap needed to produce a heat of steel is dependent mainly on the scrap density and the volume of the furnace Modern furnaces are designed to operate with a minimum of back charges
Get PriceThis paper deals principally with the mechanical and electrical requirements for induction furnace production There are mainly three types of aluminum melting furnace for the scrap aluminum melting process Round top charge melting furnaces receive a charge from charging buckets and melt it 10 Introduction 11 What is the purpose of
Get PriceDRI/HBI in the bucket aids charge densification as well as lowering residuals in liquid steel Bucket charging circumvents the cost of a continuous charging system HBI is usually charged on top of heavy scrap or bundles to maximize densification of the charge and the rest of the bucket is loaded according to the site specific practice s [13 16]
Get PriceChannel vs coreless induction furnace ramavatarmeena Industrial melting furnaces Near East Uni Steel MAking Lecture BOS and EAF of scrap & waste heat recovery For scrap preheating hot off gases from the arc furnace are passed through the scrap in the charging bucket & a portion of the heat energy in the off gases is recovered The scrap
Get PriceLadle inoculation of molten metal at furnace F030 Charge Handling Truck unloading and transporting scrap metal via an overhead magnetic crane to charge bucket and thereafter to the furnaces F031 Electric Induction Furnace #2 Charging of raw material into furnace melting of charge material and tapping molten metal into ladles
Get PriceScrap Charging Car for Induction Furnace US$ 16000 20000 / Piece FOB Price 1 Piece Continuous Working Industrial Scrap Melting Induction Furnace Hydraulic Feeding Car 1 Piece Scrap Bucket Transfer Car for Steel Mill Ladle Transfer Cart Rail Ladle Transfer Trolly Hot Metal Ladle Car
Get PriceReduce hot shortdown time e g improve mechanization and automation degree of Electric Arc Furnace reduce charging times and time etc therefore scrap preheating device maybe considered for this purpose Strengthen Oxygen application e g Oxygen blowing or Oxygen burning for melting to realize scrap steel synchronous melting and accelarate melting speed
Get Price